INDUSTRIAL INSTALLATION FOR ENERGY & EMERGENCY POWER

A standby power system is needed on exactly one day – and that day cannot be planned. We install, maintain and repair it so that this day passes without consequences.

3 MW

largest generator installed

54 t

schwerste gehobene Container-NEA

20+

years of industrial installation

24/7

reachable, Sundays included

NOTSTROM IST DIE ANLAGE, DIE NIE AUSFALLEN DARF

Omega Mounting installs, maintains and repairs standby power systems, generators and the associated exhaust and load equipment – in new builds as much as on systems that have long been in service. What sets this apart from other installation work is the standard: a standby power system does not have to work most of the time, but in the one moment when everything else has failed.

That shapes how we work. Work happens on the redundant string while the other one keeps the supply up. Every intervention ends with a test run under load, not a tick on a delivery note. And when the redundancy disappears at ten at night, we set off – a generator replacement that started on a Sunday evening in Dietzenbach is documented in our job diary, not just claimed.

From a 3 MW generator to a 54-tonne containerised standby unit: we get the equipment in even when the building has long been finished.

Aufgeständerte SCR-Systeme im Datacenter Raum Frankfurt
Test facility of a southern German automotive group: conversion with a fully welded oil pan.

FOUR REASONS WHY OPERATORS CALL US IN

Emergency call-out around the clock

When the redundancy is gone, every hour counts. We do not offer you an appointment for Monday – we set off, as documented by a standby generator replacement that began on a Sunday evening.

Repair instead of replace

A leaking radiator is no reason to replace a generator. We repair it and sign the work off with a pressure test – saving five-figure sums and months of lead time.

Exhaust & silencer systems

26 SCR systems mounted on frames, 12 twin turbo silencers fitted – some of them above running generators. A trade that comes up in every new build and that hardly anyone takes on in full.

Heavy loads into finished buildings

Load banks and generators moved in with a 220 t mobile crane, 16 t lifts carried out inside existing buildings. With our own lifting equipment we get to places no crane can reach.

WHAT WE TAKE ON IN ENERGY & EMERGENCY POWER

From servicing an existing standby power system to a complete installation including exhaust equipment and load testing – mechanics, welding and electrics from one team.

Netzersatzanlagen aufbauen

Positioning, aligning and connecting generators up to 3 MW – installed indoors or as containerised units. The heaviest container solution we have lifted weighed 54 tonnes.

Generatorwartung & -reparatur

Servicing standby power systems to the manufacturer’s specification, repairing coolers and radiators with pressure testing, repair instead of replacement wherever technically sound.

Exhaust & silencer systems

Installing, frame-mounting and pipework for SCR systems and turbo silencers – including above running generators, with the necessary safeguarding and permits.

Loadbanks & Lasttests

Moving in, positioning and connecting load banks, supervising test runs under realistic load – so the proof is more than paperwork.

Schwerlast & Einbringung

Moving in with a 220 t mobile crane, lifts up to 16 t inside existing buildings, transport through tight passages and finished buildings – with our own lifting equipment instead of hired improvisation.

Manufacturer-independent procurement

We work with a broad network of generator suppliers. For you that means the right machine for the job, not the one from a particular manufacturer.

EVERY INDUSTRY HAS ITS OWN RHYTHM

A maintenance window on a standby power system follows different rules from one in a factory. Knowing both means planning realistically.

Automotive & Mechanical Engineering

The weekend window

Production on two or three shifts, downtime only at weekends. The window is fixed – what fits into it is decided in advance.

Energy & emergency power

The window that must not exist

The system has to stay available while work is done on it. So we work on the redundant string, in coordinated steps – and every intervention ends with a test run.

Logistics & intralogistics

The night between two peaks

Sorting and loading equipment runs at its limit seasonally. Repairs happen at night, at weekends or alongside operations – and before the peak season, not in the middle of it.

WIE EIN EINGRIFF AN DER NOTSTROMANLAGE GELINGT

01SITE WALKReviewing the system and its redundancy concept, going through the maintenance history, clarifying access and load paths for heavy components.
02PREPARATIONProcuring parts and machinery, specifying lifting equipment, agreeing changeover and permits with the operator.
03DELIVERYWork happens on the released string while the other keeps the supply up – in coordinated, reversible steps.
04HANDOVERTest run under realistic load, measurements and photo documentation, report – and the findings for the next service.

PROJEKTE AUS ENERGIE & NOTSTROM

No marketing copy – documented jobs with real findings, all in our job diary.

ENERGIE & NOTSTROM: DIREKT BEANTWORTET

Can you work on the standby power system without losing redundancy?

As a rule, yes. We work on the released string while the other keeps the supply up, and proceed in steps that can be reversed at any time. Where an intervention does affect the whole system, we plan the window as short as possible, prepare everything and agree the changeover with you beforehand.

How quickly can you be on site in an emergency?

We can be reached at any time by WhatsApp and phone – weekends included. In the Rhine-Main region we are usually on site within a few hours. A standby generator replacement in Dietzenbach began on a Sunday evening, because the redundancy was gone and nobody wanted to wait until Monday.

Is it worth repairing a generator or should it be replaced?

The findings decide that, not the calendar. A leaking radiator, a faulty cooler or a cracked bracket can be repaired – we fix them and sign the work off with a pressure test. Only when core components are at the end of their life or spare parts are no longer available does replacement make economic sense. We will tell you openly where that line runs.

How large can the generator and standby power system be?

The largest generator we have installed was 3 MW, and the heaviest containerised unit we have lifted weighed 54 tonnes. Depending on the situation we use mobile cranes up to 220 t or our own lifting equipment to move them in – the latter especially where the building is finished and no crane can reach inside.

Do you handle the exhaust and silencer systems as well?

Yes, that is one of our specialities. We have frame-mounted and installed 26 SCR systems and fitted 12 twin turbo silencers, some of them above running generators. That includes the steel structure, the pipework and coordination with the adjacent trades.

Are you tied to one generator manufacturer?

No. We work with a broad network of generator suppliers and install independently of manufacturer. For you that means you get the machine that suits your case and your schedule – and for maintenance and repair, a contact who knows more than one brand.

ZU HAUSE IN MEHREREN BRANCHEN

Supervisor und Rigger im abgestimmten Einsatz an der AnlageData centres The operation with no off switch Lifting, rigging and installation of heavy equipment – in new builds and in live data centres alike. View service areaTorsteuerung, Steckdosen und neuer Rampen-Schaltschrank im GebäudeinnerenLogistics & intralogistics The night between two peaks Loading and conveying systems, statutory inspection repairs, series rollouts across many sites. View service areaFertig montierter Not-Aus-Taster an der Paket-SortieranlageAirport & security areas The operation that never closes Fitters with aviation security clearance, baggage and cargo handling systems, 24/6 sorter support. View service area
Merlin Gerin Compact NS630N Leistungsschalter im AnschlussfeldEnergy & emergency power The window that must not exist Standby power units up to 3 MW, generator servicing, exhaust and silencer systems. You are here
Lagerstelle im EHB-Gehänge nach dem Einsetzen des neuen BolzensFood & beverage Between two cleaning cycles Bakery and food processing machinery, overhead conveyors in hygiene areas, machine relocations. View service areaKransteuerung an der Brücke – montiert bis zur Übergabe an den Betriebselektrikercrane construction The moving hall section Overhead, gantry and jib cranes including runways – including replacements on an existing runway. View service areaHallenneubau während der Montage – Palettenregale und Kragarmregal-Bauteilebusiness equipment The space that has to be cleared Racking and storage systems, workshop bays, washing plants – installed and dismantled. View service areaRevidierter Umlenkblock des EHB-Hebers nach dem WiedereinbauAutomotive & Mechanical Engineering The weekend window Keeping to shutdown windows, overhead conveyors, plant conversions in step with the line. View service areaVorher-Nachher: aufgerissenes und fertig verschliffenes SchienenprofilSteel structures & access platforms The hot work permit Platforms, stairs, custom structures – welded where the plant stands. View service area
Your sector is not listed? No problem.

We work outside these nine areas too. They show our team’s core subjects, cover a wide range and make clear what is possible. If your business or your plant does not appear here, simply get in touch – we find a solution for everyone.

Send an enquiry

STEHT EIN EINGRIFF AN DER NOTSTROMANLAGE AN?

Tell us briefly what it is about – we will come back with a realistic assessment of what can be done without losing redundancy.

100% free of charge and without obligation · Omega Mounting GmbH, Rodgau near Frankfurt

Kranhaken über der Baustelle – Vorbereitung des Hubs
Repair instead of replace: a refurbished curved rail from an electric overhead conveyor.
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