Wie stellen Sie sicher, dass die Hygiene nicht leidet?

Wir schotten den Arbeitsbereich zur Produktion ab, schweißen und trennen nur mit Absaugung und Freigabe und reinigen Werkzeug und Material, bevor sie in den Bereich kommen. Nach dem Eingriff wird der Bereich gereinigt übergeben. Welche Maßnahmen im Einzelfall nötig sind, stimmen wir vorher mit Ihrer Produktions- und Hygieneverantwortung ab.

Können Sie im Fenster zwischen zwei Reinigungszyklen arbeiten?

Ja, das ist in dieser Branche der Normalfall. Diese Fenster sind kurz und lassen sich selten verschieben, deshalb planen wir rückwärts: Ersatzteile liegen bereit, Sonderteile sind vorgefertigt, das Team ist getaktet. Im Fenster wird montiert – nicht mehr organisiert.

Warten Sie auch Bäckerei- und Lebensmittelmaschinen?

Ja. Wir warten und reparieren die Maschinen, an denen die Produktion hängt – von Knet- und Backtechnik über Förder- und Verteiltechnik bis zur Abfüllung. Mechaniker und Mechatroniker arbeiten dabei im selben Team, sodass Mechanik, Sensorik und Probelauf nicht auf drei Firmen verteilt sind.

Was tun Sie mit einer Elektrohängebahn, die quietscht?

Quietschen ist fast immer ein Befund an Bolzen und Lagerstellen, nicht am Antrieb. In einem Lebensmittelbetrieb haben wir deshalb 80 EHB-Fahrzeuge mit neuen Bolzen und Lagerstellen saniert und rund einen Kilometer Schiene samt Schleifleitung gereinigt und gewartet. Wer nur nachschmiert, hat das Geräusch weg und das Problem behalten.

Können Sie eine Maschine oder ganze Linie umsetzen?

Ja. Wir demontieren, transportieren, bauen wieder auf und begleiten die Inbetriebnahme. Für enge Gebäude nutzen wir eigene Hebetechnik bis hin zum Minikran – so haben wir einen Industrieroboter aus einer Backstube ausgebracht, in die kein Stapler mehr hineinkam.

In welchen Regionen sind Sie tätig?

Unser Sitz ist Rodgau bei Frankfurt, Schwerpunkt ist das Rhein-Main-Gebiet. Für größere Maßnahmen und Wartungsverträge sind wir bundesweit unterwegs – unter anderem im Raum Fulda und in Nordhessen.

INDUSTRIAL INSTALLATION FOR FOOD & BEVERAGE

In food production it is not the shift that sets the pace but the cleaning cycle. We work to that rhythm – and leave the hall in the condition hygiene demands.

EHB-Fahrzeuge in einer Sanierung

~1 km

of rail cleaned and serviced

15+

years of experience with electric overhead conveyors

24/7

fitters on the job

Request a callback View projects

HIER BESTIMMT DIE REINIGUNG DEN TAKT

Omega Mounting maintains, repairs and installs production equipment in food and beverage plants – from bakery machinery and overhead conveyors to tanks and silos. What sets this apart from other industrial installation work is less the technology than the constraints: whatever happens in the hall has to be compatible with hygiene requirements.

In practice that means: welding and cutting only with extraction, segregated from production and with a permit. Tools and materials entering the area are cleaned beforehand. And after the work we do not just tidy up – we hand over what the cleaning team needs.

The time window usually sits between two cleaning cycles – short, fixed and rarely moveable. So whatever can be prepared is made beforehand in our workshop in Rodgau.

FOUR REASONS WHY FOOD PRODUCERS CALL US IN

Hygienegerecht arbeiten

Extraction while welding, segregation from production, cleaned tools, a clean handover. Anyone who cannot manage that in a food plant does not get called back.

Servicing food and bakery machinery

Mixers, ovens, conveying and filling equipment: we maintain and repair the machines production depends on – with mechanics and mechatronics engineers in the same team.

Overhead conveyors in hygiene areas

Over 15 years of overhead conveyor experience, here under tougher conditions: 80 carriers refurbished with new pins and bearing points, around a kilometre of rail cleaned and serviced.

Maschinen einbringen & demontieren

Robot lifted out of a bakery with a mini crane, silos and tanks positioned: we get equipment to places where a crane has long since run out of room.

WHAT WE TAKE ON IN FOOD & BEVERAGE

From servicing individual machines to relocating a complete production line – mechanics, electrics and welding from one team.

Maintenance & servicing

Servicing bakery and food processing machinery, finding wear before failure, carrying out repairs within the cleaning window – to a maintenance schedule or based on findings.

Electric overhead conveyors

Refurbishing pins and bearing points, cleaning rails and conductor lines, repairing curves and switches, overhauling carriers – during multi-shift operation too.

Conveying & filling equipment

Installing, converting and safeguarding belt systems, distribution and packaging equipment – including sensors, end positions and test runs.

Tanks, silos & vessels

Positioning, aligning and connecting – including in existing halls with tight access and limited ceiling height.

Maschinenumzug & Demontage

A single machine or a complete line: dismantled, transported, rebuilt and commissioned. With a mini crane even where no forklift can reach.

Custom fabrication

Pins, fitting pieces, reinforcements, guarding: whatever can no longer be bought we make in our workshop – to suit the existing plant.

EVERY INDUSTRY HAS ITS OWN RHYTHM

A maintenance window in food production follows different rules from one in a factory. Knowing both means planning realistically.

Automotive & Mechanical Engineering

The weekend window

Production on two or three shifts, downtime only at weekends. The window is fixed – what fits into it is decided in advance.

Food & beverage

Between two cleaning cycles

Hygiene and cleaning set the rhythm. The air in the hall has to stay clean – welding and cutting only with extraction, segregation and a permit.

Logistics & intralogistics

The night between two peaks

Sorting and loading equipment runs at its limit seasonally. Repairs happen at night, at weekends or alongside operations – and before the peak season, not in the middle of it.

WIE EIN REINIGUNGSFENSTER GELINGT

01SITE WALKReviewing the plant and hygiene zones, going through the maintenance history, agreeing access routes and segregation with production.

02PREPARATIONProcuring and prefabricating parts, cleaning tools, firmly agreeing the window between two cleaning cycles.

03DELIVERYWithin the window we install, we do not improvise. Welding with extraction, segregated from production, in planned steps.

04HANDOVERFunction test, cleaning of the work area, photo documentation and report – the handover goes to the cleaning team, not to chance.

PROJECTS FROM FOOD & BEVERAGE

No marketing copy – documented jobs with real findings, all in our job diary.

Lagerstelle im EHB-Gehänge nach dem Einsetzen des neuen Bolzens

SANIERUNG · LEBENSMITTELBETRIEB 80 EHB-Fahrzeuge saniert The overhead conveyor was squeaking – the cause lay in the pins and bearing points. All 80 carriers re-pinned, instead of greasing the noise away. Read the project

Kontrolliertes Absetzen des demontierten Roboters in der Bäckerei bei Fulda

DISMANTLING · BAKERY NEAR FULDA Robot lifted out with a mini crane A 600 kg industrial robot from a bakery that no forklift could get into. Dismantled, secured and set down under control with a mini crane. Read the project

Aufgestellte Edelstahl-Silos in der Produktionshalle eines Lebensmittelherstellers in Fulda

MONTAGE · LEBENSMITTELHERSTELLER FULDA Silos and tanks installed Positioned, aligned and connected inside an existing production hall – with tight access and limited ceiling height. Read the project

FOOD & BEVERAGE: ANSWERED DIRECTLY

How do you make sure hygiene does not suffer?

We segregate the work area from production, weld and cut only with extraction and a permit, and clean tools and materials before they enter the area. After the work the area is handed over cleaned. Which measures are needed in each case is agreed beforehand with your production and hygiene managers.

Can you work in the window between two cleaning cycles?

Yes, in this sector that is the norm. These windows are short and rarely moveable, so we plan backwards: spare parts are ready, special items prefabricated, the team scheduled. The window is for installing – not for organising.

Do you service bakery and food processing machinery as well?

Yes. We maintain and repair the machines production depends on – from mixing and baking equipment through conveying and distribution to filling lines. Mechanics and mechatronics engineers work in the same team, so that mechanics, sensors and test runs are not split between three companies.

What do you do with an overhead conveyor that squeaks?

Squeaking is almost always a finding on the pins and bearing points, not the drive. At a food plant we therefore refurbished 80 conveyor carriers with new pins and bearing points and cleaned and serviced around a kilometre of rail including the conductor line. Anyone who just adds grease loses the noise and keeps the problem.

Can you relocate a machine or a whole line?

Yes. We dismantle, transport, rebuild and supervise commissioning. For tight buildings we use our own lifting equipment, including mini cranes – that is how we removed an industrial robot from a bakery that no forklift could get into.

Which regions do you operate in?

We are based in Rodgau near Frankfurt, with our focus on the Rhine-Main region. For larger projects and maintenance contracts we travel throughout Germany – including the Fulda area and northern Hesse.

ZU HAUSE IN MEHREREN BRANCHEN

Supervisor und Rigger im abgestimmten Einsatz an der Anlage

Data centres The operation with no off switch Lifting, rigging and installation of heavy equipment – in new builds and in live data centres alike. View service area

Torsteuerung, Steckdosen und neuer Rampen-Schaltschrank im Gebäudeinneren

Logistics & intralogistics The night between two peaks Loading and conveying systems, statutory inspection repairs, series rollouts across many sites. View service area

Fertig montierter Not-Aus-Taster an der Paket-Sortieranlage

Airport & security areas The operation that never closes Fitters with aviation security clearance, baggage and cargo handling systems, 24/6 sorter support. View service area

Merlin Gerin Compact NS630N Leistungsschalter im Anschlussfeld

Energy & emergency power The window that must not exist Standby power units up to 3 MW, generator servicing, exhaust and silencer systems. View service area

Food & beverage Between two cleaning cycles Bakery and food processing machinery, overhead conveyors in hygiene areas, machine relocations. You are here

Kransteuerung an der Brücke – montiert bis zur Übergabe an den Betriebselektriker

crane construction The moving hall section Overhead, gantry and jib cranes including runways – including replacements on an existing runway. View service area

Hallenneubau während der Montage – Palettenregale und Kragarmregal-Bauteile

business equipment The space that has to be cleared Racking and storage systems, workshop bays, washing plants – installed and dismantled. View service area

Revidierter Umlenkblock des EHB-Hebers nach dem Wiedereinbau

Automotive & Mechanical Engineering The weekend window Keeping to shutdown windows, overhead conveyors, plant conversions in step with the line. View service area

Vorher-Nachher: aufgerissenes und fertig verschliffenes Schienenprofil

Steel structures & access platforms The hot work permit Platforms, stairs, custom structures – welded where the plant stands. View service area

Your sector is not listed? No problem.

We work outside these nine areas too. They show our team’s core subjects, cover a wide range and make clear what is possible. If your business or your plant does not appear here, simply get in touch – we find a solution for everyone.

Send an enquiry

STEHT EIN EINGRIFF IM REINIGUNGSFENSTER AN?

Tell us briefly what it is about – we will come back with a realistic assessment of what fits into your window.

100% free of charge and without obligation · Omega Mounting GmbH, Rodgau near Frankfurt